exhaust system development & low-volume production
defined by constraints.
refined through development.
delivered with repeatability.
Motorsport-derived exhaust systems for low-volume performance vehicles.
Focused on flow efficiency, packaging and repeatable manufacture.
UK-based. Supporting low-volume manufacturers and performance vehicle programmes.
Work displayed at the British Motor Museum
Featured Work ↓
current Low-volume exhaust system production
Recent case study
OEM to High-Flow Exhaust Redesign
A complete redesign of a restrictive OEM exhaust system, addressing flow limitations, thermal management and integration constraints. The result is a high-efficiency, modular system engineered for performance, reliability and repeatable manufacture.
current exhaust system development
start a project
CAPABILITIES
Exhaust System Design
Custom-designed systems developed around performance, packaging constraints and acoustic targets.
low-volume production
Batch fabrication for specialist manufacturers, prototypes and limited-run vehicles.
TIG Fabrication
High-quality TIG welding with full purge control, ensuring strength, consistency and clean internal finish.
(Motorsport & aerospace experience)
Approach
Engineering-led design
Each system is engineered around real-world constraints — packaging, thermal management and flow behaviour.
Performance & acoustics
Systems are tuned to achieve the required balance of power delivery, response and sound character.
Built for consistency
From one-off prototypes to repeatable batches, jig-based processes ensure consistent results.
SELECTED WORK
From initial concept through to refinement of existing systems, each project is developed around performance, packaging and real world constraints.
PROTOTYPE EXHAUST SYSTEM FOR THE WELLS VERTIGE, later DISPLAYED AT THE BRITISH MOTOR MUSEUM.
Subsequent system redesign and production development carried out by MPDG Ltd.
PERFORMANCE EXHAUST SYSTEMS
Wells Vertige Series 1 manifold revision.
Performance exhaust manifold developed with focus on flow efficiency, packaging constraints and repeatable production through dedicated jigging.
FABRICATION & WELDING
304SS weld detail.
Precision TIG welding with full purge control, consistent bead profile and verified internal integrity for high-performance applications.
CAD DEVELOPMENT
Series 2 — Hybrid X-Pipe resonator development.
CAD-led development used to validate geometry, packaging and manufacturability prior to fabrication.
collaborations
Initial discussion and project scope
Concept development and system design
Prototype fabrication or low-volume production
Iteration and refinement where required
All work is approached collaboratively, with a focus on performance, packaging and repeatable quality.
For project enquiries, please use the form provided.
For general questions: matt@mpdg.uk